How to extend life span of CCEWOOL refractory clay brick in gasifier 2

Last week, we mentioned the first two measures to extend the operational life span of the CCEWOOL refractory clay brick in the gasifier, and this week we are going to analyze rest parts of extending CCEWOOL refractory clay brick service life in the gasifier:

3. development and application of slag-resistant technology

In the gasifier operation technology, the corrosion inhibition technology of refractory materials was developed through using slag to achieve slag resistance, select the appropriate operating temperature (in order to ensure the smooth deslagging in gasifier is appropriate), so that refractory clay brick surface keep a curtain amount solid slag in the furnace, isolation the contact with the flow slag, thereby reducing the erosion of refractory clay bricks from flow slag, correspondingly play a role in the protection of refractory clay bricks.

4. Control furnace and burner quality

There is a great relationship between the quality of furnace build and the life span of refractory clay brick, masonry quality management should be strictly strengthened, and strictly implementation of furnace technology standards, to control the horizontal seam ≤ 1mm, longitudinal seam ≤ 1.8mm, gray seam to be full with refractory fire mortar, It is strictly forbidden to include porosity, vertical deviation ± 5mm / m, horizontal deviation ± 4mm / m, maximum concentricity deviation ± 5mm. In addition, the burner quality and coil quality should be strictly controlled to prevent burner problem that damaged refractory clay bricks.

5. stable operation, select the appropriate furnace temperature, reduce the number of open/stop

Selecting the appropriate furnace temperature, so that make the operating temperature and operating pressure stable, which is essential to extend the life span of refractory clay brick. From the experiment we can know that the furnace temperature increased by every 100 ℃, refractory clay brick damage rate will increase 2-3 times, therefore the operating temperature should not make too high, generally when the coal ash in the melting condition, the flow viscosity of 25 -35 MPa · s as the operating temperature of the gasifier is more appropriate. In addition, industrial practice has proved that the number of open/stop doubled, refractory clay brick damage rate will be doubled. Therefore, in the operation of gasifier, gasifier should ensure long cycle, stable operation, and reduce the number of open/stop, which is very important to ease the damage for refractory clay brick.

We hope that the above information about the measurements to extend operational life span of CCEWOOL refractory clay brick in the gasifier can bring some help to furnaces manufactures.